Our Profile
Established at Mumbai, Maharashtra (India), we Suryoday
Technologies, have emerged as one of the leading manufacturers
and suppliers of Hydraulic Tank Jacking Equipment. These are available
with complete Tank Construction Accessories & Hydraulic Power Packs
to successfully meet above ground tank construction demands of civil
contractors. Our range of equipment is specifically designed for
application in Oil Refineries and Petroleum Sector.
An ISO 9001:2000 certified Proprietorship Firm, our business operations are
led by Mr. Pratik Rathod, the CEO of our company. His continuous
effort along with a motivated team allow us to deliver enhanced quality,
safety, precision functioning & high performance standards. Our
commitment to business ethics have also helped us to emerge as the most
promising contenders for Hydraulic Tank Jacking Equipment.
Today, we have been successfully manufacturing and supplying standard 12 MT
Capacity Tank Jacking Hydraulic Equipment with complete accessories
including Hydraulic Power Packs for meeting the process requirements of
ground tank construction contractors. The joint efforts of our group of
highly motivated entrepreneurs, qualified engineers & experienced
technocrats has enabled us to create a time tested solution in the field of
tank construction. Our participation in upcoming trade shows like
ENGINEERING EXPO (AHMEDABAD) has given use a new recognition in the
ever-changing world of technology.
Mission/Vision
Mission
We aim at incorporating latest technology with our own expertise to enhance
quality, safety, endurance, precision and performance of hydraulic tank
jacking equipment and other tank construction accessories. We believe in
following strict business ethics and transparency with our business
partners, associates and customers so as to ensure a long term business
relationship.
Vision
Our vision is to make the technology widely popular as a means to
construction of above ground vertical steel liquid storage tanks.
Our Product Range
Our range Hydraulic Tank Jacking Equipment are designed to
provide faster erection cycle and increased safety. These efficient
equipment considerably reduces scaffolding and manpower requirement to the
minimum. The process expertise of our engineers allow us to offer these with
complete Tank Construction Accessories & Hydraulic Power Packs that
successfully meets the above ground tank construction demands of civil
contractors. Our broad portfolio of products include:
Suryoday Technologies Revolutionizing Tank Fabrication
The general methodology for tank fabrication using
hydraulic tank jacking equipment offered by us includes:
- Tank foundation is completed
- After checking foundation, tank centre point & tank coordinates
are marked
- Annular plates & tank bottom/base plates erection, welding &
vacuum box testing completed as per code
- Tank shell ring location marked on tank base plates
- Temporary structural members (elevators) erected at every 3000mm on
tank ring marking
- Shell plates are erected/placed on these structural members
- Erection & welding of topmost 2 shell course plates completed
- For fixed roof (cone/dome) tanks, curb angle, roof structures &
roof plates, erection/welding
- Completed
- Required no. of hydraulic jacking units assembled, erected &
aligned inside the tank
- Special cleats (lifting and guide) fabricated earlier as per details
given
- These are welded to the lowest tank shell
- Hydraulic jacking units connected to shell cleats & hydraulic
power pack connected with jacks through hydraulic hoses
- On operating hydraulic power pack, hydraulic oil starts circulating
through hoses to all
- Jacking units
- With increasing oil pressure, all jacks start climbing/ lifting
together to complete 1 operation of @ 100mm lift
- On completion of 1 cycle all jacks stay at lifted position on jack
rod due to special grip mechanism in jacking units
- Pressure is released from hydraulic power pack
- Operation is repeated till height of erection for placement of next
shell is achieved
- Next shell plate erection & vertical seam welding is completed
- Lifted shell plates are lowered by jacking units to align with new
shell plate & welding is completed
- Jacking units are lowered
- Cleats are removed & welded to next shell plates
- Operation from sr. no. 6 to12 repeated & tank erection is
completed
- Erection of spiral staircase, wind girder & other structural
supports as well as radiography & cleaning of shell completed
simultaneously as erection of shell is in progress
Application Areas
Our in-depth expertise as well as services of experienced
industry professionals make our products extremely efficient and useful for:
- Construction & dismantling of tanks
- Shifting/moving of tanks
- Replacement of bottom plates of tanks
- Offering hydraulic tank jacking equipment based services
- Checking leaks or faults in the welding of bottom plates of the tank
Type of Tanks that our product range is designed to work on:
- Fixed Cone / Dome Roof Tanks
- Floating Roof Tanks, Double Walled Tanks
- Column Supported Roof Tanks
- Storage Tanks at Elevation
Our Strengths
Some of our strengths include:
- ISO certified manufacturing facilities for hydraulic tank jacking
equipment and tank construction accessories
- Expertise in understanding and meeting the requirements of above
ground tank construction contractors
- Fully conversant with methodology of Tank Fabrication & Erection
with Jacking System and conventional methods applied in meeting the
process demands
- Services of experienced Jack Operators who are fully trained in
operation and maintenance of Jacking units and are capable of erection/
dismantling of all types of tanks
- Capability to manufacture and supply standard 12 MT Capacity Tank
Jacking Hydraulic Equipment with complete accessories and Hydraulic
Power Packs
Our Team
Our business operations are backed by experienced team of
engineers and fabricators, who assist us in meeting the specific end product
and erection service demands. Their dedicated efforts has also helped us in
our emergence as a leading supplier of jacking equipment with hydraulic
power pack, tank testing units and tank construction accessories.
The experienced service approach of our team has allowed us to suggest
clients number of jacking units to be used based on tank size, weight,
location and wind pressure details.
The core members of our overall business operations include:
| Name |
Designation |
| Mr. Bharat Rathod |
Senior Partner |
| Mr. Pratik Rathod |
Managing Partner & Marketing Head |
| Mr. Suresh Bangera |
Chief Accountant |
| Mr. Sudhakar Dukhande |
Administration Executive |
| Mr. Umesh Bangera |
Purchase Manager |
| Mr. Dhanji Vadher |
Works Manager |
| Mr. Paresh Vadhel |
Marketing Manager |
Quality
Being an ISO 9001:2000 certified unit, we strongly believe
in maintaining our business ethics throughout the involved operation cycle
and do not compromise on quality aspects. Our stringent and well defined
quality control methods are mandatory to be followed by our workforce
throughout every stage. Rigorous quality checks are conducted as well as
safety measures undertaken right from getting an order to delivering the
end-product. Our team of experienced technocrats and engineers monitor every
step to ensure safety & longevity forms the core features in each of the
product offered by us.
Quality checks conducted:
- Each jacking unit is individually checked for performance
- It is load tested at 1.5 times the rated capacity
- Each hydraulic power pack is checked for functional compatibility
Infrastructure
We have a well established manufacturing plant located
near Mumbai, the commercial hub of the country. The strategic location with
well connected roadways help us in meeting the demands of our customers in a
timely manner. Our shop floor is segregated in different sections that
includes manufacturing & painting, Quality Control and Logistics.
Our team forms the other major asset of the infrastructure. The highly
experienced professionals are fully conversant with the methodology of Tank
Fabrication & Erection using Jacking System and conventional methods.
Moreover, our team of Jack Operators are specially trained for operation and
maintenance of jacking unit & erection or dismantling of all types of
tanks.
After Sales Support
Being a customer focused organization, we also offer
excellent after-sales services for installed systems / equipment. Our team
of engineers provide friendly operational assistance with complete onsite
support. Further, our team technicians offer prompt repair and maintenance
services to prevent breakdowns.
Logistics
Our modern logistic facilities ensure timely dispatch of
consignments as per client's instructions. The team of logistic experts
ensure that all parts & accessories are packed using appropriate packing
materials to protect them from possible damages during transit. Every packed
consignment is properly labeled with complete information to avoid any
confusion.
Clients
Our consistent production and service approach has enabled
us to consolidate the position of leadership in the industry. The well
defined process approach have made us favorite amongst our clients. Some of
the quality conscious and reputed clients who have utilized our products and
services in the past include:
- Paramount Industries (India)
- Anwesha Comtech (India)
- Larsen & Toubro (India)
- Dodsal Construction & Engineering (Muscat)
- Vietnam National Petrol Corporation (Vietnam)
- Patent Kft (Hungary)
- Philippines Iron Construction & Metal Works (Philippines)
Why Suryoday Technologies?
Some of the factors that have made us the most preferred
business partners are :
- International standards of quality
- On-time delivery
- Excellent after-sales services
- Timely delivery
- Competitive prices
- Customer focused approach